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Dosing systems for piece goods and bulk goods in the food industry – Precision and efficiency
Filling systems for general cargo and bulk goods
In the food industry, dosing systems are indispensable for the precise and consistent dispensing of both individual and bulk goods. Whether it's spices, nuts, dried fruits, or granular raw materials – our dosing systems from Machines4FoodIndustry are specifically designed to introduce these products into the production process with high accuracy and efficiency. This allows for clean, efficient, and reliable production processes.
Flexibility and precision in the dosing of unit loads and bulk goods
For products in piece form, such as nuts,
Mushrooms, olives, diced meat, sausage pieces, dried fruit or coffee beansDosing systems that preserve the shape and texture of the product are essential. Our dosing systems for individual items are characterized by careful handling, ensuring products are dispensed without breakage or damage. The precise dosage is automatically controlled to guarantee even distribution. Adjustable settings allow for the exact portioning of both large and small quantities, meeting the demands of modern and flexible production.
Efficient and uniform dosing of bulk materials
Bulk materials such as spices or granular raw materials require systems that enable precise and continuous dosing, even at high volumes. Our bulk material dosing systems utilize modern screw conveyors or vibratory feeders that dispense the material in the desired quantity. Thanks to the variably adjustable conveying devices, even difficult-to-handle bulk materials can be reliably transported and dosed. This ensures consistent product quality and facilitates adherence to specific recipes.
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Hygienic design for the food industry
Our dosing systems are specifically designed for the demands of the food industry and are made of high-quality materials such as stainless steel, which are both robust and easy to clean. The hygienic design ensures that all parts that come into contact with food can be easily cleaned and maintained. This minimizes the risk of contamination and guarantees compliance with strict hygiene regulations. We also offer suitable systems for products with particularly stringent hygiene and safety requirements.
Dosing unit for dry bulk materials
The dry bulk material dispenser has been used in our customers' facilities for years and has proven its reliability. The machine was developed to dose products such as peas, corn, diced carrots, or even coffee beans. Through years of operation, we have been able to refine the design to perfection, guaranteeing efficiency, trouble-free operation, and easy cleaning. The adjustable product dosage and universal application allow the machine to be used in the production of various products and packaging, significantly simplifying operations. The machine is constructed from acid-resistant steel and the highest quality polymers, certified for use in the food industry.
The filling machine is used for filling almost all solid products at high line throughput. Fruit, vegetable and pickled food industry Foods such as mushrooms, peas, beans, corn, carrots, onions, capers, olives, cherries, sweet cherries, currants, gooseberries, etc. are packaged in glass containers or cans.
The bulk material feeder was designed for the Production of vegetable mixtures It is developed and can be integrated into an existing production line.
Technical data of the filling station
for chunky foods:
- Filling capacity: up to 5000 packages per hour
- Suitable glasses/bottles: 0.3-0.9 l
- Content adjustment 0.2 l - 0.9 l
- Energy consumption: 0.18 kW
- Carousel bottling plant
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Automated control for maximum efficiency
All our dosing systems are equipped with a modern control system that enables precise and reliable dosing. Sensors and digital control technology allow for accurate monitoring and adjustment of the dosing process. The systems can be seamlessly integrated into existing production lines and are designed for high throughput, increasing efficiency throughout the entire production process. A user-friendly interface allows for flexible control of dosing quantities, speed, and product type.
Filling plant for finished products: Food in canning jars / Convenience food
The dosing unit for wet bulk products is designed for the precise dosing of challenging products such as sliced mushrooms, diced beets, sliced beets, or beet chips. The machine's rotary operation ensures high efficiency, and the dosing adjustment system, based on a telescopic cylinder mechanism, allows for the precise dispensing of a defined quantity of product. An additional advantage is its intuitive operation and easy cleaning, which significantly contributes to maintaining appropriate hygiene standards. The machine's construction is made of high-quality, acid-resistant steel, and the polymers used are materials suitable for use in food processing.
The Filling stationIt was originally developed for sliced mushrooms. Sliced mushrooms are a very demanding food product when it comes to packaging.
This machine can handle numerous difficult food items, as well as whole and sliced ones. Mushrooms , Olives , potatoes , Meat , Sausages, shrimp, North Sea crabs and other demanding, sticky products were used.
The dosing system can be integrated into an existing production line.
Technical data of the filling station
- Filling capacity: up to 5000 packages per hour
- Usable packaging sizes: 0.3-0.9 l
- Content adjustment 0.2 l - 0.9 l
- Energy consumption: 0.18 kW
- Carousel bottling plant
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Advantages of our dosing systems
- PRECISE DOSAGE: Precise control of dosing quantities for piece goods and bulk goods
- PRODUCT-FRIENDLY HANDLING: Special systems for preserving the product structure of general cargo
- HYGIENIC DESIGN: Stainless steel construction and easy cleaning for the food industry
- FLEXIBILITY and ADAPTABILITYAdjustable dosing quantities and speed for different products
- EFFICIENCY through AUTOMATION: Integration into production lines to maximize efficiency
Carousel spice dispenser
The Rotationbottling machine
Used for filling granular spices into jars or cans.
The spice dispenser is equipped with three spice containers, which are often filled with pepper, pimento, mustard seed
The jars or cans are removed from the conveyor belt by means of a star-shaped mechanism and distributed onto the filling machine, where the individual spices are dispensed one after the other in the specified quantity during the rotating motion. The rotary filling system allows for individual adjustment of each portion in the range of 0.6 cm³ to 5 cm³.
- Height 1600 mm
- Width 1000 mm
- Length inside the conveyor 700 mm
- Output up to 5700 packages (jars / cans) per hour
- Energy consumption 0.18 kW
- Usable lenses from 0.2 to 0.9 l
Snail spice dispenser
The screw-type spice dispenser is a device that utilizes old, proven solutions in a completely new way. Dosing the product by rotating the screw has long been used, but the precise control of the screw's rotation angle using the... Easy Servo Drive Technology This enables precise product dosing with an accuracy of less than 0.5 grams. Operation of the machines via a touchscreen guarantees intuitive machine control.
Because we are intimately familiar with the specific requirements of the industry, the entire design is conceived to allow for quick and easy cleaning of the machines. Naturally, this machine, like all our machines, is also manufactured using the highest quality construction materials.
Vertical spice filler
The vertical spice dispenser is one of the machines developed for unusual customer needs. It enables the precise dosing of spices such as horseradish flakes or piri-piri peppers. Its major advantage is its ability to dispense with an accuracy down to a single piece of product. This precision is achieved through an innovative design and the use of a precise control system.
Easy Servo Drive Technologyachieved. The entire machine is powered via a
Touchscreen display The machine is operated intuitively, ensuring user-friendly operation. The guiding principle for the design team since the company's inception has been to create machines that are easy to use and clean. This machine is no exception: cleaning is quick and simple, and the materials used are of the highest quality, as confirmed by relevant certifications.
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Contact us for customized solutions
Machines4FoodIndustry offers customized dosing systems for the food industry. Whether for small production runs or high throughput rates, we develop the right solution tailored to your specific production requirements. Contact us for a personalized consultation and learn more about how our dosing systems can optimize your production process.
Contact
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Contact us and ask for further details. Upon request, we can expand the machines with additional functions and develop a customized machine solution tailored to your specific requirements.
